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PolyJet 3D Printing Services

Ultra-Fine Detail. Multi-Material. True-to-Life Prototypes.

PolyJet is one of the most advanced 3D printing technologies available for creating highly detailed, visually accurate, and multi-material parts. Ideal for concept models, medical visualization, and complex assemblies, PolyJet printing delivers unmatched precision with the look, feel, and function of finished products.

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What Is PolyJet 3D Printing?

PolyJet is a photopolymer-based 3D printing process that jets ultra-thin layers of liquid resin onto a build platform and cures them instantly using UV light. Capable of printing multiple materials and colors in a single part, PolyJet allows designers and engineers to simulate overmolding, rubber textures, clear parts, and fine surface finishes with extreme fidelity.

Key Advantages of PolyJet Technology

3D Printing

Exceptional Resolution and
Surface Quality

Prints with layer heights as fine as 16 microns—perfect for smooth surfaces, small features, and high aesthetic value.

3D Printing

Multi-Material
Printing

Combine rigid, flexible, transparent, and colored materials in one seamless part for realistic prototypes and functional designs.

3D Printing

Color and Texture
Simulation

Replicate realistic product finishes, labels, buttons, and even skin-like textures for lifelike visual and tactile results.

Common PolyJet Applications

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Visual Prototypes

Consumer products, packaging mockups, cosmetic parts, and electronic housings

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Medical Models & Devices

Anatomical replicas, surgical planning models, and simulation training tools

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Overmold Simulation

Simulate rubberized grips, soft-touch buttons, and composite assemblies

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Micro-Detail Components

Gears, threads, enclosures, and snap-fits with precise dimensional control

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Design Validation & Fit Testing

Validate mechanical interactions and part tolerances before tooling

Why Choose Our PolyJet Services?

  • Industry-leading PolyJet printers (Stratasys and others)
  • True-to-life realism and superior resolution
  • Multiple material, color, and finish options in a single print
  • Fast lead times and expert design support
  • Ideal for product designers, engineers, medical teams, and educators

Materials and Applications

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Rigid Opaque Resin Part

Rigid Opaque Resins – Excellent for Durable, Detailed Models in Multiple Colors

Rigid opaque resins provide high-resolution detail and a smooth surface finish, making them perfect for prototypes and presentation models that require visual accuracy and durability. These materials come in a range of colors, allowing designers to produce realistic parts without painting.

  • • Available in vivid, pre-colored resins for immediate visual feedback
  • • Excellent for snap-fit assemblies, fixtures, and visual mockups
  • • High dimensional accuracy for detailed and multi-component designs
Flexible Resin Part

Flexible / TPE-Like Resins – Ideal for Soft-Touch Areas, Gaskets, and Overmold Simulation

Flexible PolyJet resins simulate rubber-like materials, ideal for prototyping parts that need elasticity, cushioning, or overmolded features. They come in varying Shore A values and can be blended with rigid materials to achieve precise durometer control.

  • • Shore A hardness range from soft (30A) to firm (90A)
  • • Perfect for simulating grips, seals, and flexible zones
  • • Enables overmolding simulation in a single print process
Clear Resin Part

Transparent Resins – For Lenses, Fluidic Components, and Aesthetic Clarity

Transparent PolyJet materials provide optical clarity and high smoothness, useful for prototyping light guides, fluidic channels, and aesthetic parts where visual inspection or internal visibility is important. They can be polished or coated for enhanced transparency.

  • • High clarity for visual prototypes, lighting elements, and enclosures
  • • Ideal for parts requiring internal flow visualization
  • • Can be polished for increased light transmission and smoothness
High Temperature Resin Part

High-Temperature Resins – Functional Prototypes Exposed to Elevated Thermal Conditions

These specialty resins are designed to withstand elevated temperatures, making them suitable for functional testing of parts exposed to heat. They retain their shape under load and are often used in the automotive, electronics, and aerospace sectors.

  • • Heat deflection temperatures over 60–80°C (up to 120°C post-treatment)
  • • Great for under-the-hood testing, hot air ducts, and housings
  • • Suitable for thermal fit testing and high-temperature fluid handling
Digital Material Part

Digital Materials – Blended Resins That Allow for Variable Durometers and Material Properties Within a Single Part

PolyJet's unique digital material capability allows you to blend rigid and flexible resins to produce parts with custom mechanical, thermal, and aesthetic properties—all in one print. This enables highly realistic prototypes with zones of differing softness, transparency, and color.

  • • Combine multiple materials in a single part for hybrid performance
  • • Tailor flexibility, color, and opacity by voxel-level control
  • • Ideal for anatomical models, overmolds, and multi-material components

Bring Your Ideas to Life with Stunning Accuracy

Whether you’re creating a product prototype, a surgical model, or a detailed visual mockup, PolyJet offers the realism and resolution you need to make informed decisions—and lasting impressions.

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