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FUSED DEPOSITION MODELING [FDM]

Reliable. Cost-Effective. Engineering-Grade.

Fused Deposition Modeling (FDM) is one of the most widely used 3D printing technologies in the world—and for good reason. Ideal for
rapid prototyping, functional testing, and low-volume production, FDM offers a fast, affordable, and dependable way to bring plastic
parts to life with real-world performance.

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    What Is FDM?

    FDM is an extrusion-based additive manufacturing process that builds parts layer by layer by melting and depositing
    thermoplastic filament. Guided by a digital 3D model, the printer extrudes heated material through a nozzle, forming
    durable and functional parts with high dimensional stability.
    From proof-of-concept models to production tooling and end-use components, FDM is a go-to solution for
    engineers, manufacturers, and product developers alike.

    Advantages of FDM

    3D Printing

    Cost-Effective
    Prototyping

    FDM offers one of the lowest cost-per-part options for developing prototypes, jigs, and fixtures.

    3D Printing

    Broad Material
    Compatibility

    Choose from standard, engineering, and high-performance thermoplastics including ABS, PLA, PETG, PC, Nylon, ULTEM™, and carbon fiber composites.

    3D Printing

    Strong, Functional
    Parts

    FDM printers are known for their speed and simplicity, making them ideal for quick iterations and tight deadlines.

    Applications of FDM

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    Prototypes & Design Validation

    Test fit, form, and function at low cost with minimal lead time.

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    Manufacturing Aids

    Jigs, fixtures, assembly guides, and custom tools made fast and on demand.

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    Low-Volume End-Use Parts

    Small batch production of functional parts for enclosures, housings, and brackets.

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    Educational Models & Demonstrators

    Simple, reliable parts for teaching, research, and product demonstrations.

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    Consumer Products & Accessories

    Custom components, gadgets, and lifestyle accessories made to order.

    Why Choose Our FDM Services?

    • Industrial-grade FDM systems for consistent part quality.
    • Wide selection of materials tailored to your application.
    • Design-for-manufacturing guidance available on request.
    • Fast lead times and affordable pricing.
    • End-to-end support from file upload to final delivery.

    Materials and Applications

    Choose from a wide range of high-quality FDM materials—whether you need engineering-grade performance or just the right color for your prototype. With our expertise, getting the results you want is fast and hassle-free.

    Standard Resins

    Standard Resins – Smooth, Detailed Parts Ideal for General Prototyping

    Standard SLA resins produce high-resolution parts with sharp detail and excellent surface finish, making them perfect for concept models, visual prototypes, and design verification. They offer fast turnaround and cost-effective results for a wide range of applications.

    • • Exceptional surface finish and fine feature resolution.
    • • Ideal for visual models, fit checks, and presentation parts.
    • • Available in various neutral and opaque colors.
    Tough & Durable Resins

    Tough & Durable Resins – Impact-Resistant Options for Functional Testing

    Tough and durable resins simulate the mechanical properties of ABS and polypropylene, providing resistance to impact, deformation, and stress. These materials are ideal for functional testing, jigs, fixtures, and parts that undergo mechanical loading.

    • • High elongation and tensile strength for mechanical parts.
    • • Resists cracking and deformation under load.
    • • Suitable for functional assemblies, snap fits, and tools.
    Clear Resins

    Clear Resins – Excellent Optical Clarity for Lenses and Fluidic Devices

    Clear resins offer high optical transparency and smooth surfaces, making them perfect for applications requiring light transmission or internal visibility. With polishing and coating, they can closely simulate glass or acrylic.

    • • High clarity for lenses, light guides, and microfluidics.
    • • Can be post-processed for increased transparency.
    • • Ideal for aesthetic parts requiring internal inspection.
    Flexible Resins

    Flexible Resins – Rubber-Like Materials for Gaskets, Seals, and Overmold Simulation

    Flexible SLA resins offer elastomeric properties with tunable softness, making them great for simulating rubber or silicone. They enable functional testing of parts requiring deformation, compression, or soft-touch characteristics.

    • • Shore A hardness typically between 50A–80A.
    • • Withstands repeated bending and compression.
    • • Used for seals, wearable components, and cushioning elements.
    High-Temp Resins

    High-Temp Resins – For Parts Exposed to Elevated Heat or Thermal Cycling

    High-temperature SLA resins are designed to maintain dimensional stability under extreme heat. They are ideal for functional prototypes and components exposed to hot environments or thermal stress during use or testing.

    • • Heat deflection temperatures up to 238 °C (post-cured).
    • • Suitable for hot-air ducts, fixtures, and molds.
    • • Maintains mechanical integrity under cyclic heat exposure.
    Biocompatible Resins

    Biocompatible Resins – Certified for Skin Contact, Dental, and Surgical Applications

    Biocompatible SLA resins are engineered and tested for use in medical and dental applications. They meet ISO 10993 and other regulatory standards, enabling safe use in contact with skin, gums, or surgical tools.

    • • Certified for dental, surgical, and hearing aid applications.
    • • Suitable for splints, surgical guides, and custom-fit wearables.
    • • Sterilizable and available in Class I & Class IIa medical-grade options.
    ABS / ASA Materials

    ABS / ASA – Durable, UV-Stable Plastics for Everyday Engineering

    ABS and ASA are two of the most widely used thermoplastics for functional prototypes and end-use parts. ABS offers excellent impact resistance and machinability, while ASA includes similar mechanical properties with superior UV stability, making it ideal for outdoor applications

    • • Excellent balance of toughness, rigidity, and heat resistance.
    • • ASA provides long-term color and mechanical stability under sun exposure.
    • • Ideal for enclosures, brackets, housings, and structural parts
    PLA / PETG Materials

    PLA / PETG – Easy-to-Print Materials for Quick Concept Models

    PLA and PETG are popular for their ease of use, minimal warping, and reliable results. PLA is perfect for aesthetic models and low-stress applications, while PETG provides a stronger, more flexible alternative suitable for functional prototypes.

    • • PLA prints with sharp detail and low shrinkage, ideal for beginners
    • • PETG offers improved durability and chemical resistance over PLA.
    • • Great for jigs, fixtures, display models, and light mechanical parts.
    Nylon / PA-CF Materials

    Nylon / PA-CF – Strong, Flexible Parts with Excellent Chemical Resistance

    Nylon and carbon-fiber reinforced nylon (PA-CF) are engineered for tough environments. They provide excellent fatigue resistance, high elongation, and low friction—suitable for moving parts, tools, and chemical-exposed components.

    • • High tensile strength with inherent flexibility.
    • • PA-CF offers increased stiffness, dimensional stability, and durability.
    • • Suitable for gears, bushings, wear-resistant fixtures, and tooling.
    Polycarbonate Materials

    Polycarbonate – High-Strength, Heat-Resistant Applications

    Polycarbonate is a tough, transparent thermoplastic with high heat resistance and impact strength. It performs well in demanding mechanical applications and retains its properties over a wide temperature range.

    • • Withstands high impact and continuous-use temperatures.
    • • Maintains clarity or toughness depending on formulation.
    • • Ideal for load-bearing components, lighting housings, and enclosures.
    ULTEM™ / PEI Materials

    ULTEM™ / PEI – Flame-Retardant, Aerospace-Grade Thermoplastics

    ULTEM™ (PEI) is a high-performance thermoplastic used in aerospace, automotive, and electronics. It delivers excellent strength, flame retardancy, and thermal stability while meeting stringent industry certifications.

    • • Certified for aerospace, medical, and electrical applications.
    • • Exceptional strength-to-weight ratio and thermal performance.
    • • Perfect for connectors, ducts, high-voltage insulators, and aerospace brackets.
    TPU / TPE Materials

    TPU / TPE – Flexible Materials for Gaskets, Grips, and Soft Parts

    TPU and TPE are flexible elastomers that combine rubber-like elasticity with durability. These materials are ideal for parts that require bending, stretching, or impact absorption.

    • • Excellent flexibility with wear and tear resistance.
    • • TPU is more abrasion- and oil-resistant, ideal for industrial uses.
    • • Great for seals, vibration dampeners, over-molded grips, and footwear parts.

    Print Stronger. Design Freer. Go to Market Faster.

    SLS enables a new level of freedom and functionality for teams building complex, production-ready parts. Whether you’re prototyping or scaling to production, we help you achieve more—without compromise.

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